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Best Ways To Cut Plywood | The Easy Way!

The Easiest Way To Cut Down Plywood Sheets

Plywood sheets are used in construction projects because they are strong and durable.

They are also used in home improvement projects such as building decks, adding shelves to cabinets, and even making furniture.

However, plywood sheets are heavy and bulky.

If you want to cut down plywood sheets, you should use a huge saw table.

However, if you don’t own a nice table saw, you can use a circular saw instead.

Here are the steps to follow to cut down plywood using a circular saw.

Step 1: Make sure that your plywood is dry before cutting it with a circular saw.

You may have to wait for several days or weeks depending on how wet the types of wood were when you bought it.

This will ensure that there won’t be any moisture left inside of the sheet after you finish cutting it.

Step 2: Use an electric drill to make holes at regular intervals along the length of the board.

The distance between each hole in wood depends on what size piece of plywood you need.

For example, if you need 1/4-inch thick plywood, then you would put 3 inches apart from one another.

Step 3: Once all the holes are drilled, attach them together by screwing through the bottom side of the plywood.

It doesn’t matter which way you do this; just make sure that you keep the screws going into the backside of the plywood so that you can remove the pieces later.

Step 4: After attaching the boards together, place the plywood onto a flat surface.

Then, set up your circular saw according to its instructions.

Be careful not to let the sharp blade touch the rough edge of the plywood while you are cutting it.

Also, try to avoid moving around too much during the process since this could cause the blades to slip off the straight edge of the plywood surface.

Step 5: When you are done cutting, take out the plywood pieces carefully. Don’t forget to clean up the dust created during the operation.

Now that you know how to cut down plywood surface, you might wonder why you didn’t think about doing this earlier.

Well, now that you know how easy it is, maybe you will start thinking more often about ways to save money.

How do you cut plywood smoothly?

Plywood is an extremely versatile material that can be used in a variety of ways.

It can be used for home projects, furniture, and even boat building.

However, if you want to use plywood for any kind of construction furniture project, you need to be able to cut it properly.

If you’ve ever tried to cut plywood before, you probably didn’t get the perfect result.

The problem is that there are different types of plywood, each with their own unique properties.

If you don’t know how to cut plywood correctly, you could end up wasting a lot of time and materials.

In order to help you learn how to cut plywood smoothly, we have prepared some tips below.

1) Always Keep The Blade Moving At A Constant Speed

When you first begin working with plywood, you must always remember to move the blade slowly as you work.

This ensures that you don’t accidentally damage anything.

2) Start With Small Pieces Of Wood And Work Your Way Up From There

As mentioned above, plywood comes in many sizes.

If you plan on using large sheet of plywood, you should start small.

You may find yourself having trouble getting started because you aren’t familiar with the proper techniques.

To solve this issue, simply start with smaller pieces of wood and gradually increase the size until you reach the desired thickness.

3) Make Sure That You Have Enough Room Around The Project Area

As you continue to build larger structures, you will eventually run into problems such as overhanging walls.

In these situations, you will need enough space to allow you to safely complete the job without damaging anything.

4) Use An Electric Circular Saw Instead Of A Hand-Held One

While handheld circular saws are convenient when you only need to cut one or two thin strips at once, they tend to be less effective than electric ones.

Electric circular saws come equipped with powerful motors that enable you to easily cut thicker materials like plywood.

5) Clean Up After Yourself

After you finish your project, make sure to thoroughly clean up all debris from the area where you worked.

This includes cleaning up the floor, table, and surrounding areas.

6) Try Using Different Types Of Blades

There are several different kinds of blades available today.

Each type has its advantages and disadvantages.

For example, carbide blades are great for cutting through metal but not so good for cutting softwoods.

On the other hand, ceramic blades are excellent for cutting hardwood plywood but not very useful for cutting softer woods.

7) Don’t Forget About Safety!

Always wear safety goggles while operating power tools.

Also, never try to operate them by yourself unless you feel comfortable doing so.

8) Be Patient When It Comes To Learning How To Cut Plywood Properly

Learning new skills takes practice. As long as you keep practicing, you will become better at what you do.

9) Learn More By Reading Books Or Watching Videos Online

The internet offers an endless supply of information about everything under the sun.

By reading books or watching videos online, you can get more detailed instructions regarding any skill set.

10) Ask Questions Whenever Possible

It’s important to ask questions whenever possible.

Not only does it ensure that you understand exactly what needs to happen next, but it also helps you avoid making mistakes along the way.

How do you cut plywood without splintering?

There are several ways to go about cutting pieces of plywood without splitting it apart.

Here they are:

1) Using a Sawzall

Sawzalls are great because they allow you to quickly remove large pieces from the board.

They come equipped with a saw blade attached to a handle.

To use it, simply insert the blade into the hole where the piece was removed and then pull down on the handle.

Afterward, just push the remaining part back onto the board.

2) Using a Jigsaw

Jigsaws are another option.

Unlike saws, jig saws feature blades that rotate instead of moving linearly across the board.

Because of this design, they tend to produce smoother cuts than other types of saws.

In addition, they offer greater control over the depth of the cut.

3) Using a Band-saw

Band saws can be useful for cutting small amounts of plywood edge at once.

The problem with them though is that they aren’t very versatile.

That means you won’t be able to easily move or adjust the position of the piece after removing it.

Also, band saws usually cost more money than other options.

4) Using an Exacto Knife

Exactos are similar to regular pocketknives except that they include replaceable blades.

These blades are made of hardened steel so they will last longer than ordinary ones.

Another advantage is that they have sharp edges that help prevent accidental injury during operation.

5) Using A Chisel And Hammer

Chisels and hammers are also good choices.

Like exactos, chisels and hammers come with replaceable blades.

But unlike exactos, these blades are fixed in place.

This makes them easier to maneuver around when working on smaller areas.

6) Using A Rotary Tool

Rotary tools like circular saws and table saws are ideal for cutting plywood.

However, their power tends to vary depending on how much force you apply to the trigger.

So if you’re not careful, you might accidentally cause some serious damage to yourself.

7) Using A Handheld Power Drill

Power drills are handy for drilling holes through plywood strips.

All you need to do is drill a pilot hole first using a bit slightly larger than the diameter of the screw head.

Then, attach the screw by inserting its shank into the hole and tightening it up.

8) Using A Router Table

Router tables are used to create decorative patterns on scrap of plywood .

Using router bits, you can carve out intricate designs on the surface of the material.

9) Using A Circular Sled With A Blade Attached

Circular sleds work well as long as you don’t mind having your hands covered in excess dust while operating one.

You should know that most circular sleds require two people to operate properly.

One person holds the wood fiber steady while the other uses the tool’s rotating tooth blade to make precise cuts.

10) Using An Electric Skil Saw

Electric skill saws are designed specifically for making straight lines.

They use a spinning disk attached to a motorized shaft to perform the task.

Can I Cut Plywood With A Utility Knife?

Yes, a utility knife is perfectly capable of cutting plywood.

However, there are some things you have to consider before attempting to use one:

1) Always Wear Protective Gear While Operating Power Tools

Utility knives don’t require much force to perform their tasks.

However, if you’re not careful, you could accidentally injure yourself.

Therefore, always wear protective gear when working around power tools.

This includes gloves, eye protection, earplugs, etc.

2) Never Attempt To Operate Any Tool Without First Checking Its Manual

If you attempt to work on something without first checking the manual, you may end up causing damage to both the tool and/or material being used.

3) Only Work On Flat Surfaces

When using a utility knife, you should always start out by flattening the surface you want to cut.

 Otherwise, you risk damaging the blade depth itself.

4) Use The Right Blade For Your Project

A utility knife comes in many shapes and sizes.

Some are designed specifically for woodworking projects, while others are meant for general household chores.

Before purchasing one, check which kind would best suit your specific task.

5) Keep In Mind That Cutting Wood Is Not An Easy Task

Cutting plywood isn’t easy.

You need to be patient and take your time with each step.

As such, make sure you’ve got plenty of patience and determination before starting off.

Once you master this technique, you’ll find that cutting plywood becomes second nature.


There are several methods available for cutting plywood.

Each method has its own advantages and disadvantages.

The right way depends entirely upon what type of project you plan to undertake.

In any case, we hope our list will help you choose the best option for your needs.

Scott Buckley

Scott Buckley

I'm Scott, a Woodworker by day and book geek by night. I love making things out of wood. While I have and still, on occassion do, work with metal and plastics, I find them to be cold and somewhat boring. Wood is warm and I feel close to nature with it. I started as a means to help like minded creative folk to answer burning questions. I hope you enjoy reading and learning, and always feel free to reach out to me should you have any questions!

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